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Zoltek Reports First Quarter Results
GlobeNewswire
2010-02-08


ST. LOUIS, Feb. 8, 2010 (GLOBE NEWSWIRE) -- Zoltek Companies, Inc.
(Nasdaq:ZOLT) today reported financial results for the first quarter of
its 2010 fiscal year.

Zoltek's net sales for the quarter ended December 31, 2009, totaled
$28.9 million, compared to $38.6 million in the first quarter of fiscal
2009, a decrease of 25%. On a sequential quarter basis, net sales for
the latest quarter declined $4.9 million, or 14.6%, from the fourth
quarter of fiscal 2009.

Zoltek reported a net loss of $0.5 million, or $0.01 per share, in the
first quarter of fiscal 2010, which compared to net income of $0.5
million, or $0.02 per share, in the first quarter of fiscal 2009. Net
income in the recently completed quarter reflected an income tax
benefit of $1.8 million and a $0.9 million gain on derivative
liabilities. Operating loss totaled $2.7 million in the first quarter
of fiscal year 2010, compared to operating income of $3.5 million in
the first quarter of fiscal 2009. In the fourth quarter of fiscal 2009,
Zoltek reported an operating loss of $1.9 million.

Zsolt Rumy, Zoltek's Chairman and Chief Executive Officer, said the
company's first quarter results were "disappointing, though not quite
as bad they might look at first." He said that while the downturn in
demand resulting from recessionary conditions in the global economy
continued during the quarter, the fundamental outlook for carbon fiber
sales into wind energy and other applications remains strong and the
company expects that orders will begin to reflect positive trends in
the second half of fiscal 2010.

Rumy added that most of the 14.6% decrease in sales on a sequential
quarter basis was due to the decision of one of Zoltek's biggest
customers to move to a just-in-time inventory system which resulted in
it postponing purchases as it draws down existing inventories of carbon
fibers and other inputs. "In the first quarter we shipped carbon fibers
to new customers for final demonstration and qualification. We believe
this will result in new revenue in fiscal 2010. Our major customer has
indicated that it expects to resume significant growth later in the
year and will require carbon fibers to support that growth," Rumy said.
"But in the short run, their decision to move to a new inventory system
will defer significant purchases of Zoltek product from the first half
of the year to the second half. Our second quarter results also will
likely be similarly affected, but that should be offset by accelerating
sales to the customer in our third and fourth quarters."

Available unused capacity costs of $2.8 million caused Zoltek's gross
margin for the first quarter to decrease to 13.7%, compared to 15.1% in
the fourth quarter of fiscal 2009. A principal element of Zoltek's
business strategy is to maintain excess capacity so the company can
increase production rapidly when demand from existing customers
strengthens and identified emerging applications mature. Despite the
modest net loss reported for the quarter, Zoltek generated $6.5 million
of net cash flow from operating activities. The company completed the
quarter with only $12.2 million in debt, including borrowings under
bank credit lines, while its total shareholders' equity was $307.5
million. Consequently, Zoltek believes it is well positioned to sustain
its business and market development activities pending a resumption in
demand for carbon fibers from its current customers and new
applications.

"Many businesses -- and most of our customers -- went into 2010
expecting to finish strong after a weak first half of the year," Rumy
said. "That is our expectation as well."

Zoltek will host a conference call to review first quarter results and
answer questions on Tuesday, February 9, 2010, at 10:00 am CT. The
conference dial-in number is (800) 768-6544. The confirmation code is
4191015. Individuals who wish to participate should dial in 5 to 10
minutes prior to the scheduled start time. This conference call will
also be webcast on Zoltek's website ― www.zoltek.com ―
under "Investor Relations -- Events & Presentations." The webcast
replay will be available on the website several hours after the call.

This press release contains certain statements that constitute
"forward-looking statements" within the meaning of Section 27A of the
Securities Act of 1933, as amended, and Section 21E of the Securities
Exchange Act of 1934, as amended. The words "expect," "believe,"
"goal," "plan," "intend," "estimate," and similar expressions and
variations thereof are intended to specifically identify
forward-looking statements. Those statements include statements
regarding the intent, belief or current expectations of us, our
directors and officers with respect to, among other things: (1) our
financial prospects; (2) our growth strategy and operating strategy,
including our focus on facilitating acceleration of the introduction
and development of mass market applications for carbon fibers; (3) our
current and expected future revenue; and (4) our ability to complete
financing arrangements that are adequate to fund current operations and
our long-term strategy.

This press release also contains statements that are based on the
current expectations of our company. You are cautioned that any such
forward-looking statements are not guarantees of future performance and
involve risks and uncertainties, and that actual results may differ
materially from those projected in the forward-looking statements as a
result of various factors. The factors that might cause such
differences include, among others, our ability to: (1) successfully
adapt to recessionary conditions in the global economy and the slowdown
in order rates from our wind energy customers; (2) penetrate existing,
identified and emerging markets, including entering into new supply
agreements with large volume customers; (3) continue to improve
efficiency at our manufacturing facilities on a timely and
cost-effective basis to meet current order levels of carbon fibers; (4)
successfully add new planned capacity for the production of carbon
fiber and precursor raw materials and meet our obligations under
long-term supply agreements; (5) maintain profitable operations; (6)
increase or maintain our borrowing at acceptable costs; (7) manage
changes in customers' forecasted requirements for our products; (8)
continue investing in application and market development for a range of
applications; (9) manufacture low-cost carbon fibers and profitably
market them despite fluctuations in raw material and energy costs; (10)
successfully operate our Mexican facility to produce acrylic fiber
precursor and carbon fibers; (11) resolve the pending non-public,
fact-finding investigation being conducted by the Securities and
Exchange Commission; (12) successfully continue operations at our
Hungarian facility if natural gas supply disruptions occur; (13)
successfully prosecute patent litigation (14) successfully implement
and coordinate our alliance with Global Blade Technology; and (15)
manage the risks identified under "Risk Factors" in our filings with
the SEC. Because forward-looking statements are inherently subject to
risks and uncertainties, some of which cannot be predicted or
quantified, you should not rely upon forward-looking statements as
predictions of future events. The events and circumstances reflected in
the forward-looking statements may not be achieved or occur and actual
results could differ materially from those projected in the
forward-looking statements.


  ZOLTEK COMPANIES, INC.                                         
  SUMMARY FINANCIAL RESULTS                                      
  (Amounts in thousands except share and per share data)         
  (Unaudited)                                                    
                                                                 
                                            Three Months Ended   
                                           December    December  
                                              31          31     
                                                                 
                                             2009        2008    
                                          ----------  ---------- 
  Net sales                                  $28,867     $38,629 
  Cost of sales, excluding available                             
   unused capacity costs                      22,149      28,092 
                                                                 
  Available unused capacity costs              2,771         273 
                                          ----------  ---------- 
   Gross profit                                3,947      10,264 
  Application and development costs            1,983       1,721 
  Selling, general and administrative                            
   expenses                                    4,713       5,068 
  Operating (loss) income                    (2,749)       3,475 
  Interest income                                  8         219 
  Gain on foreign currency transactions          345         178 
  Other expense, net                           (412)       (254) 
  Gain on derivative liabilities                 858          -- 
  Interest expense, excluding                                    
   amortization of financing fees and                            
   debt discount                               (134)       (568) 
  Amortization of financing fees and                             
   debt discount                               (197)     (1,965) 
                                          ----------  ---------- 
   Income (loss) from continuing                                 
    operations before income taxes           (2,281)       1,085 
                                                                 
  Income tax (benefit) expense               (1,798)         550 
                                          ----------  ---------- 
                                                                 
  Net (loss) income                           $(483)        $535 
                                          ==========  ========== 
  Basic and diluted (loss) income per                            
   share                                     $(0.01)       $0.02 
  Weighted average common shares                                 
   outstanding - basic                    34,424,441  34,404,631 
  Weighted average common shares                                 
   outstanding - diluted                  34,424,441  34,476,681 








  CONSOLIDATED BALANCE SHEETS                           
  (Amounts in thousands, except share and per share     
   data)                                                
  (Unaudited)                                           
                                                        
                                    December  September 
                                      31,        30,    
                                                        
                                      2009       2009   
                                   ---------  --------- 
                                                        
                                                        
  Assets                                                
  -------------------------------  ---------  --------- 
  Current assets:                                       
   Cash and cash equivalents         $21,229    $20,943 
   Accounts receivable, less                            
    allowance for doubtful                              
    accounts of                                         
    $2,475 and $2,356,                                  
     respectively                     23,778     30,507 
   Inventories, net                   47,095     48,058 
   Deferred tax assets                 6,047      3,262 
                                                        
   Other current assets                6,347      6,838 
                                   ---------  --------- 
     Total current assets            104,496    109,608 
  Property and equipment, net        250,239    256,910 
                                                        
  Other assets                           249        327 
                                   ---------  --------- 
                                                        
     Total assets                   $354,984   $366,845 
                                   =========  ========= 
                                                        
                                                        
  Liabilities and Shareholders'                         
   Equity                                               
  -------------------------------  ---------  --------- 
  Current liabilities:                                  
   Borrowings under credit lines      $9,607    $12,277 
   Current maturities of                                
    long-term debt                     1,613      4,159 
   Trade accounts payable              8,575      9,408 
   Accrued expenses and other                           
    liabilities                        6,991      6,845 
                                                        
   Construction payables                 659        792 
                                   ---------  --------- 
    Total current liabilities         27,445     33,481 
  Long-term debt, less current                          
   maturities                            955        981 
  Hungarian grant, long-term           9,732     10,228 
  Deferred tax liabilities             7,178      6,690 
                                                        
  Derivative liabilities               2,203         -- 
                                   ---------  --------- 
                                                        
    Total liabilities                 47,513     51,380 
                                   ---------  --------- 
  Commitments and contingencies                         
  Shareholders' equity:                                 
   Preferred stock, $.01 par                            
    value, 1,000,000 shares                             
    authorized,                                         
    no shares issued and                                
     outstanding                          --         -- 
   Common stock, $.01 par value,                        
    50,000,000 shares authorized,                       
    34,424,441 and 34,424,441                           
     shares issued and                                  
     outstanding                                        
    in December 31, 2009 and                            
     September 30, 2009                  344        344 
   Additional paid-in capital        479,343    494,311 
   Accumulated other                                    
    comprehensive loss              (23,505)   (18,405) 
                                                        
   Accumulated deficit             (148,711)  (160,785) 
                                   ---------  --------- 
                                                        
    Total shareholders' equity       307,471    315,465 
                                   ---------  --------- 
    Total liabilities and                               
     shareholders' equity           $354,984   $366,845 
                                   =========  ========= 






                                    





  OPERATING SEGMENTS SUMMARY                                            
  (Amounts in thousands)                                                
  (Unaudited)                                                           
                                                                        
                                                                        
                                 Three Months Ended December 31, 2009   
                               ---------------------------------------- 
                                                                        
                                         Technical  Corporate/          
                                Carbon                                  
                                Fibers    Fibers       Other     Total  
                               --------  ---------  ----------  ------- 
  Net sales                     $23,942     $4,430        $495  $28,867 
  Cost of sales, excluding                                              
   available unused capacity                                            
   costs                         17,884      3,795         470   22,149 
  Available unused capacity                                             
   costs                          2,427        344          --    2,771 
  Gross profit                    3,631        291          25    3,947 
  Operating income (loss)         1,319         73     (4,141)  (2,749) 
  Depreciation                    3,437        458         420    4,315 
  Capital expenditures              239        224         187      650 








                                                                         
                                  Three Months Ended December 31, 2008   
                                ---------------------------------------- 
                                                                         
                                 Carbon   Technical  Corporate/          
                                 Fibers    Fibers       Other     Total  
                                --------  ---------  ----------  ------- 
  Net sales                      $32,716     $5,265        $648  $38,629 
  Cost of sales, excluding                                               
   available unused capacity                                             
   costs                          23,639      3,821         632   28,092 
  Available unused capacity                                              
   costs                              91        182          --      273 
  Gross profit                     8,986      1,262          16   10,264 
  Operating income (loss)          6,507        530     (3,562)    3,475 
  Depreciation                     3,371        419         283    4,073 
  Capital expenditures             7,825        436          73    8,334 




CONTACT:  Zoltek Companies, Inc.
          Zsolt Rumy, Chairman and CEO
          (314) 291-5110
          3101 McKelvey Road 
          St. Louis, MO 63044


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